Industrial Steel 1pc 2pc 3pc Ball Valve
Industrial steel ball valves come in 1-piece, 2-piece, and 3-piece configurations, tailored for industries requiring high standards of cleanliness like pharmaceuticals and food processing. The 1-piece design features a compact body for straightforward maintenance and cleaning. Meanwhile, 2-piece valves facilitate easier repairs with a body split into two parts, simplifying disassembly. For the most accessibility, 3-piece ball valves offer a body separated into three pieces, allowing internal components to be accessed without removing the entire valve from the pipeline. All variants are constructed from Industrial steel, prized for its corrosion resistance and ability to withstand rigorous cleaning regimes involving harsh chemicals or steam, ensuring optimal hygiene and operational integrity in sanitary applications.
Work Principle
The working principle of a Industrial steel ball valve is to open or close the valve by rotating the valve core, which is a ball with a hole or port in the middle. When the port is in line with both ends of the valve, flow occurs; when the valve is closed, the hole is perpendicular to the ends of the valve, blocking flow. Industrial steel ball valves are durable, reliable, and versatile, commonly used in industries like food, beverage, chemical, pharmaceutical, oil and gas, and water treatment. Stainless steel is a popular choice for ball valves due to its resistance to corrosion, oxidation, and rust, even in high moisture environments. The valve's structure includes a spherical ball housed within a stainless steel valve body, seats made of elastomeric or thermoplastic materials for sealing, and a stem connected to an external handle or actuator. Operation involves turning the handle 90 degrees to align the hole in the ball with the flow path for an open position or turning it back 90 degrees to block flow. Flow control is typically binary (on/off), but some valves can be designed for throttling by partially opening the valve. The design features smooth surfaces to prevent contamination and easy disassembly for cleaning, inspection, and maintenance. These valves are essential in industries where cleanliness is crucial, such as food and beverage processing, pharmaceuticals, and biotechnology.
Technical Data
-Body Material: Industrial Steel
-Ball Material: Industrial Steel
-Seal Material: FDA Approved EPDM, Silicone, Viton
-Surface Finish: Ra ≤ 0.8μm (Standard), Ra ≤ 0.5μm (Optional)
-Bearings: High-performance PTFE
-Valve Type: Ball Sanitary Valve
-Size Range: 1/2" to 4"
-Pressure Rating: Up to 150 PSI
-Temperature Range: -20°C to 150°C
-Connection Type: Ti-Clamp, Threaded,Butt Weld
Application
1. Food and Beverage Industry
2. Pharmaceutical and Biotechnology Industry
3. Cosmetic and Personal Care Industry
4. Chemical Industry
5. Water Treatment Industry
6. Dairy Industry
7. Brewing Industry
8. Medical Device Manufacturing
Features
- High-quality Industrial Steel
- Hygienic design
- Easy to clean
- Full bore/port design
- Leak-tight seal
- Variety of end connections
- Manual and automated operation
- Temperature and pressure tolerance
- Compliance with industry standards
- Versatility
- Durable and long-lasting
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JoNeng was established in July 2007, located in Wenzhou, China. Totally around 100 nos of workers and the factory Covers 6800m2.
We have three manufacturing factories under Joneng enterprise. Jiayuan is especially into elbow, tee, reducer fittings in both sanitary grade and schedule grade ; Lingdong is focusing into ferrule, union, sight glass, butterfly valves which are produced from CNC machines; Ezo is into manhole covers and small tanks.
We mainly manufacture:
Stainless steel butterfly valves, ball valves, check valves, CPM valves, diaphragm valves..;
Stainless steel sanitary & Industrial grade elbow, tee, reducer, ferrule, union fittings ;
Stainless steel sight glass, spray ball, manhole cover, flanges,strainers, filters,pipe clamps;
Stainless steel centrifugal pumps, CIP pump, emulsifying pump, rotary pumps;
The products are produced according to SMS, DIN, AS, BS, BPE, JIS,JIS, ISO,ANSI B16.5, ASME and other standards. They also can be customized. Our products have been exported to dozens of
countries and regions such as Europe, America, Middle East,Australia,Turkey, Iran,Thailand... more than 100 countries.
Joneng is approved with CE, PED, ISO 9001 quality management system. The products are complied with FDA certificate.
The product can be widely used in Dairy, Beer, Wine,Beverage, Food, medicine, Chemical,Water Treatment and other fields.
JoNeng always insist in "What we say, What we do". Our goal is to make a centennial factory.
3 PMI machines to inspect the chemical for raw materials, semi finished products and final products to avoid mixing issue.
1 nos of roughness machine to check the surface of the products.
- We keep huge stock for pipe fittings( stainless steel elbow, tee, reducers) , union, ferrules, butterfly valves, check valves, ball valves....so we can delivery the goods in fast way.
24 hours' action for quality complaints
For the stainless steel parts, we take 3 years guarantee without any excuse.Any quality complaints for our valves and fittings, please contact with us, a 24 hours' action is required.
√17 years experience
√6800m2
√100 employees
√100+countries
√1000+ partners
OUR PRODUCTION CAPACITY
| Production Lines |
Stainless steel sanitary pipe fittings' line, machining line, sanitary manhole line, |
| Product Range |
Sanitary butterfly Valve, sanitary diaphragm valve, sanitary pipe fittings, union, ferrule, sight glass, manhole cover, safety valve, sampling valve... |
| Year Established |
2007 |
| Factory Size in Square Meters |
5000M2 |
| NO. OF TOTAL STAFF |
130 |
| Production Capital |
8 000 000 USD |
| Detail capacity |
Manhole covers |
12000nos |
| |
Pipe fittings |
150000nos |
| |
Ferrules, unions, connectors |
200000nos |
| |
Diaphragm valves |
15000nos |
| |
Butterfly valves |
20000nos |
| Investment in Manufacturing Equipment |
750000USD |
| Details of equipment |
For machining parts
29 nos of LG Mazak CNC Machines
4 nos of local CNC machines
2 nos of automatic CNC center
12 nos of plain lathe
For pipe fittings
4 nos of press
3 nos of cutting machine
3 nos of chamfering machine
We also have the following quipments
4 nos of polishing machine
12 nos of grinding machine
3 nos of laser marking machine
3 nos of pressure testing machine
1 nos of temperature testing machine
3 nos of spectro instrument
1 nos of surface roughness device |
| Primary Competitive Advantages |
Strict inspection, honest business way, fast revert on order problem |
| Stocked materials |
Big quantity for raw forging of butterfly valve, diaphragm valve, ferrule, union, adapters, pipe fittings, clamps, sight glass, safety valve, manhole cover, |
| OEM Services Provided |
Yes |
| Design Service Offered |
Yes |
| Sales Volume |
6 000 000 USD |
| Export Percentage |
80% |
| MAIN MARKET |
USA, Germany, Hungary, Canada, Thailand, Holland, England, South Africa, Indonesia, Saudi, India, New Zealand, Australia, Middle East... |
| Own Brand Name |
JoNeng |
FAQ:
1. Are you a trading company or factory?
We are a manufacturer factory and we also have our own exporting license.
2. Do you have certificate ?
Yes, ISO, FDA, LFGB, CE, PED certificate . We also have some patents in design.
3. How do you control the quality?
In quality control ,the most important is to avoid material mixing .
In our factory , 3 spectro PMI machines are used in raw material warehouse, production plant, dispatch plant.
Pressure inspecting machine, PMI machines, RA roughness spector, hardness testing machine..... all machines help in inspection.
2 staff inspect during production in different sections
5 staff inspect the finished productions to avoid shortage, poor quality, mixing chemical....
4. If there is any quality problem, how do you solve it?
We are very proud that we never make one customer leave us. We are not 100% perfect, there is some quality problem.
Normally replacement, or compensation, or resend goods to customers as per the condition. To be discussed as per condition.
5. How long is your delivery time?
For normal products in 7-10 days; for bulk order, in 15-25 days. It depends.
6. Warranty time?
3 years warranty for all of our stainless steel products. Gaskets or the easy broken parts are not included due to the different application for customers.
7. Why trust in us ?
14 years in this industry . It makes us professional .Good credit in this market.
All of our machines are the assurance of our responsibility.
8. Free sample ?
Free samples can be provided for first cooperation under sincere cooperation.
9. What is the MOQ?
1pcs MOQ is welcome for starting cooperatoon
10.Material certificate ?
Material certificaite, mill certificate, pressure testing certificate, roughness certificate, measure certificate, RT certificate,... can be available, please declare when inquiry us.
11. More questions are appreciated.
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