Customization: | Available |
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Standard: | DIN, JIS, BSW |
Material: | Stainless Steel |
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Material: 316L/1.4404 stainless steel
Surface Finish: Ra ≤ 0.8 μm (electropolished)
Standards: ASME BPE, DIN 11850, SMS, ISO 2852
Angle: 90° or 45° (precision-bent)
Connection: Tri-clamp (clamp), weld, or threaded ends
Pressure Rating: Schedule 10S/40S (wall thickness)
Certification: 3A, FDA, EHEDG compliant
1. Seamless/Welded Integrity
Precision orbital welding or cold-drawn seamless construction eliminates internal crevices. Advantage: Prevents microbial harborage and withstands CIP/SIP cycles without corrosion fatigue.
2. Precision Bend Geometry
CNG mandrel bending maintains uniform wall thickness and ovality <1%. Advantage: Zero turbulence flow preserves shear-sensitive products (e.g., dairy cultures).
3. Submicron Electropolishing
Post-weld surface treatment achieves Ra ≤ 0.38 μm (beyond standard 0.8 μm). Advantage: Eliminates biofilm nucleation points in pharma-grade systems.
4. Radius-Matched Flow Path
Computational fluid dynamics (CFD)-optimized curvature matching pipe ID. Advantage: Reduces pressure drop 15-25% versus generic elbows.
5. Tri-Clamp Interface Engineering
Laser-aligned ferrules with zero-misalignment tolerance. Advantage: Prevents gasket extrusion during thermal cycling (-40°C to 150°C).
6. Metrology-Validated Tolerances
3D-scanned compliance to ASME BPE SD-3.1 (deviation <0.1 mm). Advantage: Ensures sterile joint integrity in high-purity applications.
Feature |
Advantage | Benefit |
2.Internal Ra ≤ 0.5 μm electropolished finish creates a non-adherent surface, exceeding 3-A and ASME BPE requirements for ultra-smoothness. 3.True centerline radius geometry (1D/1.5D) with zero dead legs, maintaining flow integrity and eliminating particle traps. 4.Orbital-welded joints with full penetration and argon backing for porosity-free, contaminant-resistant connections. 5.Tri-clamp face grooves laser-machined to ±0.05mm tolerance for uniform gasket compression and reliable sealing. 6.Full material certification including PMI testing and compliance documentation for EHEDG/USP Class VI. |
1.Superior chloride/sour service resistance prevents stress corrosion cracking in aggressive CIP/SIP environments. 2.Biofilm mitigation capability due to passive oxide layer and nano-smooth surfaces reduce microbial adhesion risks. 3.Laminar flow preservation minimizes pressure drop (<5% vs. standard elbows) and prevents shear-sensitive fluid damage. 4.Thermal cycling resilience withstands 200+ SIP cycles without distortion or fatigue failure. 5.Seal integrity assurance through vibration-resistant clamp designs prevents leaks under pulsating flows. 6.Full CIP/SIP compatibility tolerates 0-140°C thermal shocks and caustic/acid cleaners without degradation. |
1.Reduced contamination risk ensures product safety and meets stringent FDA/EMA/GMP audit requirements. 2.Lower operational costs via decreased cleaning time (>30% faster validation cycles) and reduced chemical/water usage. 3.Extended service life (>15 years in pharma) minimizes replacement frequency and maintenance downtime. 4.Zero unplanned downtime from leaks or corrosion failures protects continuous production operations. 5.Streamlined validation with full material traceability reduces documentation burden by 40-50%. 6.Total cost of ownership reduction through energy savings (optimized flow) and eliminated product recalls. |
Production Lines | Stainless steel sanitary pipe fittings' line, machining line, sanitary manhole line, | |
Product Range | Sanitary butterfly Valve, sanitary diaphragm valve, sanitary pipe fittings, union, ferrule, sight glass, manhole cover, safety valve, sampling valve... | |
Year Established | 2007 | |
Factory Size in Square Meters | 5000M2 | |
NO. OF TOTAL STAFF | 130 | |
Production Capital | 8 000 000 USD | |
Detail capacity | Manhole covers | 12000nos |
Pipe fittings | 150000nos | |
Ferrules, unions, connectors | 200000nos | |
Diaphragm valves | 15000nos | |
Butterfly valves | 20000nos | |
Investment in Manufacturing Equipment | 750000USD | |
Details of equipment | For machining parts 29 nos of LG Mazak CNC Machines 4 nos of local CNC machines 2 nos of automatic CNC center 12 nos of plain lathe For pipe fittings 4 nos of press 3 nos of cutting machine 3 nos of chamfering machine We also have the following quipments 4 nos of polishing machine 12 nos of grinding machine 3 nos of laser marking machine 3 nos of pressure testing machine 1 nos of temperature testing machine 3 nos of spectro instrument 1 nos of surface roughness device |
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Primary Competitive Advantages | Strict inspection, honest business way, fast revert on order problem | |
Stocked materials | Big quantity for raw forging of butterfly valve, diaphragm valve, ferrule, union, adapters, pipe fittings, clamps, sight glass, safety valve, manhole cover, | |
OEM Services Provided | Yes | |
Design Service Offered | Yes | |
Sales Volume | 6 000 000 USD | |
Export Percentage | 80% | |
MAIN MARKET | USA, Germany, Hungary, Canada, Thailand, Holland, England, South Africa, Indonesia, Saudi, India, New Zealand, Australia, Middle East... | |
Own Brand Name | JoNeng |