High-Quality Seamless Sanitary Pipe 1"-12" ASTM Specification for Food Processing
Sanitary Stainless Steel Pipe
Our sanitary stainless steel pipes are meticulously designed to cater to industries where cleanliness is paramount, including food, beverage, pharmaceutical, and biotechnology sectors. The pipes boast a flawless interior finish devoid of crevices, effectively preventing bacterial growth. This seamless design allows for effortless cleaning and sterilization. Crafted from robust, corrosion-resistant stainless steel, these pipes guarantee purity and longevity in critical applications. Sanitary piping prioritizes the safety of the food product, workers, and equipment, making it an essential choice for hygienic operations.
Working Principle:
Sanitary stainless steel pipes are engineered for sectors demanding the highest levels of hygiene and corrosion resistance, particularly in food, beverage, pharmaceuticals, and biotechnology. Available in both seamless and welded varieties, these pipes are constructed from superior stainless steel grades such as 304 and 316L, featuring a polished interior that minimizes bacterial accumulation and allows for easy cleaning. The hygienic design includes crevice-free welds and smooth bends with secure connections like tri-clamp or butt-weld fittings to ensure optimal cleanliness. Built to stringent standards, they provide remarkable durability and longevity, ensuring safe transport of fluids and gases, maintaining product integrity and purity.
Technical Specifications :
Our materials selection includes high-quality 304, 304L, 316, 316Letc., chosen for their superior properties.
Specifications: The pipes come with an outer diameter ranging from φ19.1 to φ1148.3mm and wall thickness between 0.6 to 3.0mm, ensuring versatility for various applications.
Applications:
1. Food and Beverage Processing: These pipes ensure sanitary transport of ingredients, beverages, and processed foods, maintaining exceptional product quality and safety.
2. Pharmaceutical Manufacturing: Crucial for transporting pharmaceutical compounds and finished products, these pipes maintain sterile conditions to comply with rigorous regulatory standards.
3. Biotechnology: Perfect for bioprocessing applications, these pipes safely transfer cultures, media, and biopharmaceuticals, preventing contamination with their sterile design.
4. Cosmetics: Essential for moving cosmetic ingredients and formulations in pristine conditions, ensuring product purity and consistency throughout.
5. Dairy Industry: Designed for handling milk and dairy products, these pipes maintain cleanliness, preventing bacterial contamination effectively.
6. Chemical Processing: Suitable for the transfer of chemicals and specialty fluids, these pipes offer corrosion-resistant features and sterile handling capabilities.
7. Water Treatment: Utilized in sanitary water treatment systems, these pipes ensure a consistently safe and clean water supply without quality compromise.
8. Medical and Laboratory Equipment: Essential for fluid handling in medical and laboratory settings, maintaining sterility in diagnostic and research environments.
Features:
1. Smooth Surface Finish: These pipes offer a polished interior surface that minimizes friction, prevents particle buildup, and enhances ease of cleaning, reducing bacterial growth risk.
2. Corrosion Resistance: Meticulously crafted from premium stainless steel, these pipes boast impressive resistance to corrosion, ensuring exceptional durability and longevity even under the harshest conditions.
3. Hygienic Design: Expertly engineered with a seamless design to eliminate dead zones or crevices, these pipes maintain optimal sanitary conditions, perfect for handling sensitive fluids and ensuring product purity.
4. Compatibility: These versatile pipes seamlessly integrate with diverse fluid types, including food, pharmaceuticals, chemicals, and water, ensuring uncompromised product quality and safety across applications.
5. Compliance: Rigorously manufactured to conform to the most stringent regulatory standards, such as FDA, USDA, and 3A, these pipes ensure hygiene and safety in critical industries including food processing and biotechnology.
6. High Strength: Constructed from robust stainless steel, these pipes provide unparalleled strength and structural integrity, capable of enduring high pressures and temperatures prevalent in industrial applications.
7. Versatility: Exceptionally adaptable for a multitude of industrial applications, these pipes are ideal for transporting process fluids and managing critical components in sanitary systems.
8. Easy Installation and Maintenance: Thoughtfully designed for seamless installation and convenient maintenance, these pipes enhance operational efficiency and significantly minimize downtime.
Outer Diameter |
Seamless Pipe: 4mm-812.80mm |
Welded Pipe: single slit (8mm-630mm);girth(630mm-3000mm), |
Thickness |
Seamless Pipe: 0.3mm-60mm (SCH10S-XXS) |
Welded Pipe: single slit (.05mm-25mm);girth(3mm-45mm), |
Length |
6m 5.8m, 8m, 11.8m, 12m, 13m or as required |
Tolerance |
According to the standard |
Surface |
180G,320G, 400G Satin/Hairline |
400G, 500G, 600G or 8OOG Mirror finish |
Test |
UT,ET,HT,RT, ect and others according to the standard or as per customer request |
Certificate |
ISO9001-2008, ASME, PED |
Steel Grade |
200 Series: 201,202 300 Series: 301, 304, 304L, 316, 316L, 316Ti, 309, 310, 317,321 400 Series: 409, 410, 420, 430, 436, 444, 441, 440c Duplex Steel : 904L, 2205, 2507, 2101, 2520, 2304 |
Manufacturing Method |
Cold Rolled, Hot Rolled |
Manufacturing Technique |
Seamless,Welded(ERW, EFW, Seamless, Spiral Welded) |
Shape |
Round, Square, Rectangular, Oval |
Surface |
Pickling, annealing, polishing, bright, sand blast, hair line,Primary, Bright Polished, Mirror |
Standards: |
ASTM A213M-94b, ASTM A249M-94a, ASTM A269-94a, ASTM A312M-94b, etc. |
DIN 17456-85 DIN 17458-85 DIN 17459-92 etc. |
JIS G3446-1994 JIS G3448-1997 JIS G3459-1997 JIS G3463-1994 etc. |
GB13296-1991 GB14975-2002 GB14976-2002 etc. |
JoNeng was established in July 2007, located in the vibrant city of Wenzhou, China. Our facility boasts a dedicated workforce of around 100 individuals and spans an impressive 6800m2.
Under the Joneng enterprise, we operate three cutting-edge manufacturing plants. Jiayuan specializes in producing elbow, tee, and reducer fittings for both sanitary grade and schedule grade applications. Lingdong focuses on crafting ferrules, unions, sight glasses, and butterfly valves utilizing advanced CNC machines. Ezo is dedicated to manufacturing high-quality manhole covers and small tanks.
We mainly manufacture:
Stainless steel butterfly valves, ball valves, check valves, CPM valves, and diaphragm valves;
Stainless steel sanitary and industrial grade elbow, tee, reducer, ferrule, and union fittings;
Stainless steel sight glass, spray ball, manhole cover, flanges, strainers, filters, and pipe clamps;
Stainless steel centrifugal pumps, CIP pumps, emulsifying pumps, and rotary pumps;
Our products are meticulously produced following international standards such as SMS, DIN, AS, BS, BPE, JIS, ISO, ANSI B16.5, and ASME. They are also fully customizable, meeting the diverse needs of our global clientele. Our products have reached over 100 countries, spanning Europe, America, the Middle East, Australia, Turkey, Iran, Thailand, and more.
countries and regions such as Europe, America, Middle East, Australia, Turkey, Iran, Thailand... more than 100 countries.
Joneng proudly holds CE, PED, and ISO 9001 quality management certifications, with our products also complying with the FDA certificate, ensuring superior quality and safety.
Our products find extensive use in various sectors including Dairy, Beer, Wine, Beverage, Food, Medicine, Chemical, Water Treatment, and many other fields.
JoNeng is steadfast in our commitment to our motto: "What we say, What we do." Our aspiration is to build a centennial factory that stands the test of time.
Equipped with three PMI machines, we meticulously inspect the chemical composition of raw materials, semi-finished, and final products, ensuring consistent quality and avoiding any mixing issues.
We also employ a specialized roughness machine to meticulously check the surface quality of our products, ensuring they meet our high standards.
- With a vast inventory of pipe fittings, including stainless steel elbows, tees, reducers, unions, ferrules, butterfly valves, check valves, and ball valves, we guarantee swift delivery to meet your urgent needs.
Our dedicated 24-hour response system ensures prompt action for quality complaints, maintaining our high standards and customer satisfaction.
For our stainless steel components, we proudly offer a 3-year guarantee, with no exceptions or excuses. Should you have any quality concerns regarding our valves and fittings, please reach out to us immediately. Our dedicated team promises a prompt response within 24 hours to address your needs.
√ With 17 years of remarkable experience in the industry,
√ Spanning an impressive 6800m2,
√ Empowered by a dedicated team of 100 employees,
√ With a global reach, spanning over 100 countries,
√ Partnering with more than 1000 valued associates worldwide,
OUR PRODUCTION CAPACITY
Production Lines |
Stainless steel sanitary pipe fittings' line, machining line, sanitary manhole line, |
Product Range |
Sanitary butterfly Valve, sanitary diaphragm valve, sanitary pipe fittings, union, ferrule, sight glass, manhole cover, safety valve, sampling valve... |
Year Established |
2007 |
Factory Size in Square Meters |
5000M2 |
NO. OF TOTAL STAFF |
130 |
Production Capital |
8 000 000 USD |
Detail capacity |
Manhole covers |
12000nos |
|
Pipe fittings |
150000nos |
|
Ferrules, unions, connectors |
200000nos |
|
Diaphragm valves |
15000nos |
|
Butterfly valves |
20000nos |
Investment in Manufacturing Equipment |
750000USD |
Details of equipment |
For machining parts 29 nos of LG Mazak CNC Machines 4 nos of local CNC machines 2 nos of automatic CNC center 12 nos of plain lathe
For pipe fittings 4 nos of press 3 nos of cutting machine 3 nos of chamfering machine
We also have the following quipments 4 nos of polishing machine 12 nos of grinding machine 3 nos of laser marking machine 3 nos of pressure testing machine 1 nos of temperature testing machine 3 nos of spectro instrument 1 nos of surface roughness device |
Primary Competitive Advantages |
Strict inspection, honest business way, fast revert on order problem |
Stocked materials |
Big quantity for raw forging of butterfly valve, diaphragm valve, ferrule, union, adapters, pipe fittings, clamps, sight glass, safety valve, manhole cover, |
OEM Services Provided |
Yes |
Design Service Offered |
Yes |
Sales Volume |
6 000 000 USD |
Export Percentage |
80% |
MAIN MARKET |
USA, Germany, Hungary, Canada, Thailand, Holland, England, South Africa, Indonesia, Saudi, India, New Zealand, Australia, Middle East... |
Own Brand Name |
JoNeng |
FAQ:
1. Are you a trading company or a manufacturing factory?
We are proud to be a manufacturing factory, complete with our own export license, ensuring quality and reliability.
2. Do you hold any certifications?
Indeed, we are certified with ISO, FDA, LFGB, CE, and PED certifications. Additionally, we hold several design patents.
3. How is quality control managed?
Our priority in quality control is to prevent material mixing, ensuring the purity and integrity of our products.
In our facilities, we utilize 3 spectro PMI machines across the raw material warehouse, production plant, and dispatch plant to uphold our stringent quality standards.
A suite of inspection equipment, including pressure inspection machines, PMI machines, RA roughness specters, and hardness testing machines, plays a vital role in our meticulous inspection process.
We have 2 dedicated inspectors stationed across various production sections for rigorous quality assurance.
At the end of production, 5 skilled inspectors thoroughly examine the finished products to prevent shortages, poor quality, and chemical inconsistencies.
4. How do you address quality issues when they arise?
We take immense pride in our customer satisfaction, ensuring that no client ever leaves us due to quality issues. While we acknowledge that no process is flawless, we are committed to resolving any quality concerns.
Typically, we offer replacements, compensations, or resend goods to our customers, tailored to the specific situation and after a thorough discussion.
5. What is your standard delivery time?
Our standard delivery time for normal products is 7-10 days; for bulk orders, it varies between 15-25 days, dependent on the order specifics.
6. What is the warranty period?
We offer a 3-year warranty on all stainless steel products, although it excludes gaskets and easily breakable parts due to varying customer applications.
7. Why place your trust in us?
With 14 years of expertise, we have honed our professionalism and built a strong reputation of trust and credit in the market.
Our state-of-the-art machinery stands as a testament to our unwavering commitment and responsibility.
8. Do you offer free samples?
We are pleased to provide free samples for the first cooperation, fostering a genuine and sincere partnership.
9. What is your minimum order quantity (MOQ)?
We welcome a minimum order quantity of just 1 piece, making it easy to start our collaboration.
10. Can you provide material certificates?
Certainly, we can supply material certificates, mill certificates, pressure testing certificates, roughness certificates, measurement certificates, RT certificates, and more. Please specify your request during your inquiry.
11. We welcome further inquiries and appreciate your questions.