Stainless Steel Straight Seam Welded Pipe for Sanitary Pipeline Transportation
Sanitary stainless steel pipe is meticulously engineered for industries demanding immaculate cleanliness and high hygiene standards, such as food, beverage, pharmaceutical, and biotechnology sectors. This extraordinary pipe boasts a flawlessly smooth interior surface with no crevices, which effectively inhibits bacterial growth and allows for effortless cleaning and sterilization. Crafted from corrosion-resistant stainless steel, these pipes ensure product purity and exhibit remarkable durability in vital process applications. The design of sanitary piping prioritizes the safety of not only the food products but also the workers and equipment involved.
Working Principle:
Sanitary stainless steel pipes are crafted to meet the rigorous demands of industries that require unmatched hygiene and superior corrosion resistance, such as food, beverage, pharmaceuticals, and biotechnology. These versatile pipes are available in both seamless and welded varieties. Forged from premium stainless steel grades like 304 and 316L, they feature an exemplary smooth, polished interior surface that drastically reduces bacteria and debris buildup, making cleaning and sterilization a breeze. With a hygienic design that includes crevice-free welds, smooth bends, and secure fittings like tri-clamp or butt-weld connections, these pipes prevent bacterial growth and guarantee cleanliness. Engineered to stringent standards, they offer unparalleled durability and longevity even in the harshest environments, ensuring the safe transport of fluids and gases without compromising product purity or integrity.
Technical Specifications :
The utilized materials encompass a range of high-grade options including 304, 304L, 316, 316L, etc.
Specifications: The outer diameter ranges from φ 19.1 to φ 1148.3mm, with a wall thickness spanning from 0.6 to 3.0mm.
Applications:
1. Food and Beverage Processing: Ideal for the transportation of ingredients, beverages, and processed foods under pristine sanitary conditions, ensuring product quality and safety are uncompromised.
2. Pharmaceutical Manufacturing: Crucial for the conveyance of pharmaceutical ingredients and finished products, preserving sterile environments to meet the most stringent regulatory standards.
3. Biotechnology: Vital for bioprocessing applications, these pipes transfer cultures, media, and biopharmaceutical products under sterile conditions to eliminate contamination risks.
4. Cosmetics: Ensures the hygienic transportation of cosmetic ingredients and formulations, maintaining product purity and uniformity.
5. Dairy Industry: Efficiently handles milk and dairy products, upholding cleanliness and preventing bacterial contamination.
6. Chemical Processing: Apt for the transfer of chemicals and specialty fluids, necessitating corrosion-resistant materials and sterile handling procedures.
7. Water Treatment: Utilized in sanitary water treatment systems to deliver a safe and clean water supply, without compromising quality.
8. Medical and Laboratory Equipment: Employed in medical and laboratory equipment for fluid handling, these pipes maintain sterile conditions crucial for diagnostic and research activities.
Features:
1. Smooth Surface Finish: Boasting a highly polished interior surface, these pipes minimize friction and particle accumulation, facilitating easy cleaning and reducing the risk of bacterial proliferation.
2. Corrosion Resistance: Crafted from premium stainless steel, these pipes boast exceptional resistance to corrosion, guaranteeing unmatched durability and longevity even in the most demanding environments.
3. Hygienic Design: Engineered with precision, our design eliminates dead zones or crevices, preventing contaminant buildup and ensuring the highest level of sanitation for handling sensitive products and fluids.
4. Compatibility: These pipes exhibit remarkable compatibility with a diverse array of fluids, including food, pharmaceuticals, chemicals, and water, maintaining the utmost product integrity and safety.
5. Compliance: Rigorously manufactured to conform to stringent regulatory standards (e.g., FDA, USDA, 3A), ensuring exemplary hygiene and safety in industries like food processing, pharmaceuticals, and biotechnology.
6. High Strength: The stainless steel composition imparts superior strength and structural integrity, enabling these pipes to endure high pressures and extreme temperatures commonly faced in industrial applications.
7. Versatility: Expertly designed for versatility, they are ideal for a myriad of applications across various industries, from transporting process fluids to managing critical components in sanitary systems.
8. Easy Installation and Maintenance: Intentionally crafted for easy installation and maintenance, thus enhancing operational efficiency and significantly minimizing downtime.
Outer Diameter |
Seamless Pipe: 4mm-812.80mm |
Welded Pipe: single slit (8mm-630mm);girth(630mm-3000mm), |
Thickness |
Seamless Pipe: 0.3mm-60mm (SCH10S-XXS) |
Welded Pipe: single slit (.05mm-25mm);girth(3mm-45mm), |
Length |
6m 5.8m, 8m, 11.8m, 12m, 13m or as required |
Tolerance |
According to the standard |
Surface |
180G,320G, 400G Satin/Hairline |
400G, 500G, 600G or 8OOG Mirror finish |
Test |
UT,ET,HT,RT, ect and others according to the standard or as per customer request |
Certificate |
ISO9001-2008, ASME, PED |
Steel Grade |
200 Series: 201,202 300 Series: 301, 304, 304L, 316, 316L, 316Ti, 309, 310, 317,321 400 Series: 409, 410, 420, 430, 436, 444, 441, 440c Duplex Steel : 904L, 2205, 2507, 2101, 2520, 2304 |
Manufacturing Method |
Cold Rolled, Hot Rolled |
Manufacturing Technique |
Seamless,Welded(ERW, EFW, Seamless, Spiral Welded) |
Shape |
Round, Square, Rectangular, Oval |
Surface |
Pickling, annealing, polishing, bright, sand blast, hair line,Primary, Bright Polished, Mirror |
Standards: |
ASTM A213M-94b, ASTM A249M-94a, ASTM A269-94a, ASTM A312M-94b, etc. |
DIN 17456-85 DIN 17458-85 DIN 17459-92 etc. |
JIS G3446-1994 JIS G3448-1997 JIS G3459-1997 JIS G3463-1994 etc. |
GB13296-1991 GB14975-2002 GB14976-2002 etc. |
JoNeng, established in July 2007, proudly stands in Wenzhou, China, with a workforce of around 100 dedicated employees, and a sprawling factory covering 6800m2.
Our enterprise embraces three manufacturing factories: Jiayuan, specializing in sanitary and schedule-grade elbow, tee, and reducer fittings; Lingdong, focusing on CNC-produced ferrule, union, sight glass, and butterfly valves; and Ezo, dedicated to manhole covers and small tanks.
We primarily manufacture:
Exquisite stainless steel butterfly valves, ball valves, check valves, CPM valves, and diaphragm valves;
Top-tier stainless steel sanitary & industrial-grade elbow, tee, reducer, ferrule, and union fittings;
Premium stainless steel sight glass, spray ball, manhole cover, flanges, strainers, filters, and pipe clamps;
Superior stainless steel centrifugal pumps, CIP pumps, emulsifying pumps, and rotary pumps;
Our products follow SMS, DIN, AS, BS, BPE, JIS, ISO, ANSI B16.5, ASME, among other standards, and can be customized. We proudly export to numerous regions, including Europe, America, the Middle East, Australia, Turkey, Iran, Thailand, and over 100 other countries.
JoNeng is proud to be CE, PED, and ISO 9001 compliant, with products also meeting FDA certification standards.
Our versatile products find applications across many fields, including dairy, beer, wine, beverages, food, medicine, chemicals, water treatment, and beyond.
JoNeng steadfastly adheres to "What we say, What we do," with the ambition of establishing a centennial factory.
Equipped with 3 PMI machines for meticulous chemical inspections of raw materials, semi-finished goods, and final products, ensuring no mixing issues.
We employ a roughness machine to meticulously inspect the product surfaces.
- Our extensive stock of pipe fittings, including stainless steel elbow, tee, reducers, union, ferrules, butterfly valves, check valves, and ball valves, allows for swift delivery.
We guarantee 24-hour responsiveness to any quality complaints, ensuring your complete satisfaction.
For our stainless steel components, we proudly offer a comprehensive 3-year guarantee with no conditions attached. Should you encounter any issues with the quality of our valves and fittings, please reach out to us immediately. We ensure swift action within 24 hours to address all concerns effectively.
√ 17 years of unparalleled industry experience
√ Expansive facility spanning 6800m²
√ Robust workforce comprising 100 dedicated employees
√ Global outreach to 100+ countries
√ Trusted by over 1000 partners worldwide
OUR PRODUCTION CAPACITY
Production Lines |
Stainless steel sanitary pipe fittings' line, machining line, sanitary manhole line, |
Product Range |
Sanitary butterfly Valve, sanitary diaphragm valve, sanitary pipe fittings, union, ferrule, sight glass, manhole cover, safety valve, sampling valve... |
Year Established |
2007 |
Factory Size in Square Meters |
5000M2 |
NO. OF TOTAL STAFF |
130 |
Production Capital |
8 000 000 USD |
Detail capacity |
Manhole covers |
12000nos |
|
Pipe fittings |
150000nos |
|
Ferrules, unions, connectors |
200000nos |
|
Diaphragm valves |
15000nos |
|
Butterfly valves |
20000nos |
Investment in Manufacturing Equipment |
750000USD |
Details of equipment |
For machining parts 29 nos of LG Mazak CNC Machines 4 nos of local CNC machines 2 nos of automatic CNC center 12 nos of plain lathe
For pipe fittings 4 nos of press 3 nos of cutting machine 3 nos of chamfering machine
We also have the following quipments 4 nos of polishing machine 12 nos of grinding machine 3 nos of laser marking machine 3 nos of pressure testing machine 1 nos of temperature testing machine 3 nos of spectro instrument 1 nos of surface roughness device |
Primary Competitive Advantages |
Strict inspection, honest business way, fast revert on order problem |
Stocked materials |
Big quantity for raw forging of butterfly valve, diaphragm valve, ferrule, union, adapters, pipe fittings, clamps, sight glass, safety valve, manhole cover, |
OEM Services Provided |
Yes |
Design Service Offered |
Yes |
Sales Volume |
6 000 000 USD |
Export Percentage |
80% |
MAIN MARKET |
USA, Germany, Hungary, Canada, Thailand, Holland, England, South Africa, Indonesia, Saudi, India, New Zealand, Australia, Middle East... |
Own Brand Name |
JoNeng |
FAQ:
1. Are you a trading company or a factory?
Indeed, we are a manufacturing factory complete with our own exporting license, ensuring direct and efficient service.
2. Do you have certifications?
Absolutely, we are certified by ISO, FDA, LFGB, CE, and PED. Furthermore, we hold several innovative design patents.
3. How do you manage quality control?
Our priority in quality management is to prevent any material mix-ups, ensuring unparalleled product integrity.
At our facility, we employ 3 advanced spectro PMI machines for rigorous checks in the raw material warehouse, production, and dispatch areas.
Equipped with pressure inspection machines, PMI devices, RA roughness spectrometers, and hardness testers, we guarantee thorough inspection.
Two dedicated staff members oversee quality during production across different sections.
Five specialists meticulously inspect the finished products to prevent shortages, quality lapses, and chemical mixing.
4. How do you address quality issues?
We pride ourselves on customer retention, never having lost a client due to quality issues. While not 100% perfect, we address any concerns promptly.
Typically, we offer replacements, compensation, or resend goods, based on the specific situation, ensuring customer satisfaction through discussion.
5. What is your delivery timeline?
For standard products, delivery is within 7-10 days; bulk orders are fulfilled in 15-25 days, subject to specifics.
6. What is your warranty duration?
We offer a 3-year warranty on all stainless steel products, excluding gaskets or easily damaged parts due to varied customer applications.
7. Why should you trust us?
With 14 years in the industry, our expertise is unparalleled. We have built a stellar reputation based on trust and reliability.
Our state-of-the-art machinery underscores our commitment to quality and responsibility.
8. Do you offer free samples?
For first-time sincere collaborations, free samples are available to demonstrate our commitment.
9. What is the minimum order quantity (MOQ)?
We welcome a minimum order quantity of just 1 piece to initiate collaboration.
10. Can you provide material certification?
We offer material, mill, pressure testing, roughness, measurement, and RT certificates upon request. Please specify your needs when inquiring.
11. We welcome additional questions and are here to assist you!